Homebrew Solar Panel 60Watts


Documenting building a homemade solar panel from solar cells that would have otherwise been thrown out. Learn how to build your own similar panel @ Instructables.com Details: 36 Cells were used in series Thats ~19 volts @ 3.5 Amps the panel measures 41.5″ x 23″ And yes, its completely awesome.

26 Responses to Homebrew Solar Panel 60Watts

  1. ebike says:

    Efficiency for the panels, is probably under 20% and will only improve with solar paint tech. whenever it just happens to become available.

  2. JadeDragon043 says:

    That is awesome. Plus nice music

  3. maynardjk71 says:

    You mentioned that these solar cells would “otherwise be thrown away”. Who is throwing away 3 x 6″ .5 volt multi-crystalline silicon cells…I want to raid their garbage…these cells easily cost at least $ 1.50 each. What did you use as your substrate? Did you weather proof the cells using EVA or a substitute? What did you weatherproof the wood frame with, Alumathane or just paint? Looks nice, just curious.

  4. Penguin2600 says:

    No one is “throwing them away” I wish, I meant they were defective ones that are being sold off for pennies on the dollar to places like electronic-goldmine etc. as substrate i used a high density fiber board sealed with several coats of primer/sealant and then several coats of a gloss paint. the cells themselves are not weather proofed but the encasement is designed such that flexing/warping with heat and moisture shouldn’t be disastrous.

  5. Penguin2600 says:

    Continuing due to word limit…

    Also about 3 days after I created this video I destroyed the inverter i was using, tuns out the dc side filter cap was only rated to 16 volts and it blew. I replaced it but I think when it popped a couple of the Vregs burnt too and maybe even the transformer coil.

    So I just ordered a new inverter and a low-end charge controller so that I can “do it right” this
    time.

    Overall its been a pretty exciting project, learned alot.

    Thanks for the questions!

  6. maynardjk71 says:

    Thanks for the Specifics…I hear you, there is a lot to think about. I’m currently in the process of building (6) 63 watt 18 volt panels myself and I’m just trying to gather as much information as I possibly can. I plan on taking my garage off the grid using (4) 32 Ah 12 volt deep cycle lead acid batteries w/ an appropriate charge controller and an inverter for the garage door opener.

  7. Penguin2600 says:

    That’s awesome, yeah I guess you have to take into consideration a ton of stuff like weather, I live in Phoenix Arizona so 300+ days of sun and super low humidity makes wood an ok encasement but if you live somewhere super humid it probably wouldn’t hurt to go with some kind of PVC or other non-warping material. I also had some issues with the thin (1/8in) acrylic sheeting I used expanding slightly in the sun which I didn’t expect. Sounds like your setup will be pretty awesome when its finished.

  8. smclane6 says:

    Nice video! I plan to build my panel using the same methode as you did. Having a bettery between your panel and inverter will self regulate closer to 12V. Your next inverter will be happier that way…

  9. 2e0bmi says:

    What 440 repeater were you getting?. Wonder were you are.
    James
    Norwich UK

  10. Penguin2600 says:

    Its a 440 repeater linked to a 2meter @ 147.120, i don’t remember the exact freq off hand, I’m in AZ, east mesa to be more specific

  11. Zalzal019 says:

    Did you tin the tabs with solder?

  12. Penguin2600 says:

    I actually tinned the bus lines on the panel using a flux and then heated the tabs and moved them into the tinning on the panel.

  13. enviergy says:

    Great job. Yes, it is “awesome” to harvest energy from the solar system’s largest fusion reactor to power our needs. Free self renewing energy available to all who are willing to harvest that energy! Are you going to make more panels? :)

  14. Anothercoilgun says:

    Good job. The kids will get hooked. Best to get them hooked on good stuff like this while you can.

  15. TheSaintLLC says:

    all that for 1 light bulbs worth of power?

  16. Penguin2600 says:

    One?!

    Still using incandescent bulbs?

    tsk tsk.

  17. CTOL1 says:

    I am about to embark on a 216 cell 6X6″ project I’m not to keen on the wood idea. But… I will get that sorted out soon
    It will be 18 volt strings Gathering info is 1/2 the fun! Thanks to all like yourself that has posted.
    I keep wondering about moisture and if some natural vent that is filtered so bugs cant get in etc. Ive seen some that pot or coat the cells what a learning curve
    I already have three inverters including a killer 1800 pure sine I found on Ebay for a steal.
    Good Video Man!

  18. pieater53 says:

    killer

  19. mathman47 says:

    Isn’t 19 volts a little high as input to the HT? I have an IC-T7H and it uses 11 volts. What HT are you using?
    Dennis KC9PYD

  20. Penguin2600 says:

    Its going through an inverter and DC transformer first so the HT is only actually getting 12 volts

  21. scientificallygreene says:

    Hey, check out my website at ScientificallyGreener(Dot) com and get all the new and improved Equipments to build or buy your own solar panels and wind energy turbine systems ScientificallyGreener(Dot) com is a website that sells the most modern environmental products available

  22. Viking9280 says:

    did you get humidity in the panel if so how did you remove it

  23. Bigjohnnywad says:

    What is the cheapest place to buy the solar cells at?

  24. CurrentlyDisconected says:

    lol nice vid man
    rocking science style

  25. steveman223 says:

    i think unless you are gonna spend a lot on a bulk shipment from a company i think your best bet is to search for solar cells on ebay..i just ordered 108 6×6 cells for 200

  26. steveman223 says:

    lol yah…these new bulbs and everything makes solar very promising

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